Alkali selenogermanate glasses

ABSTRACT

Selenogermanate, selenogallo- or selenoindo-germanate glasses that are modified by alkali metals, for example, Na or Li and, as such, are characterized by high alkali ion mobility or conductivity. Ionic conducting chalcogenide glasses have potential application as an electrolyte medium for solid state batteries.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a divisional of U.S. patent application Ser. No. 14/443846 filed on Nov. 22, 2013, which claims the benefit of priority under 35 U.S.C. Section 371 of International Patent Application No. PCT/US13/71428 filed on Nov. 22, 2013, which claims benefit to U.S. Patent Application Ser. No. 61/730678 filed on Nov. 28, 2012, the content of which is relied upon and incorporated herein by reference in its entirety, and the benefit of priority under 35 U.S.C. §120 is hereby claimed.

FIELD

This disclosure relates generally to chalcogenide glass compositions and more particularly to infrared (IR) transmitting or ionic conducting chalcogenide glasses useful for, for example, an electrolyte medium, windows, waveguiding fibers, or host glasses for luminescent dopants.

BACKGROUND

U.S. Pat. No. 5,846,889 “Infrared Transparent Selenide Glasses” discloses alkaline earth Ga and/or In-containing selenogermanate glasses comprising at least 5% RSe (where R=alkaline earth), 0.5-25% Ga₂Se₃ and/or In₂Se₃, 20-70% GeSe₂ with the provision for rare earth dopants. However, due to the relatively Ga- or In-poor nature of the compositions, it is likely that rare-earth dopants in such glasses are clustered and, therefore, characterized by reduced luminescent efficiency.

It would be advantageous to expand the range of the glassforming region of modified selenogermanate glasses which may allow for greater flexibility in tailoring glass properties such as characteristic temperatures (e.g. T_(g)), thermal expansion coefficient, refractive index, conductivity, etc. that may be important for specific applications.

SUMMARY

Significant expansion of the glassforming region of modified selenogermanate glasses allows for greater flexibility in tailoring glass properties such as characteristic temperatures (e.g. T_(g)), thermal expansion coefficient, refractive index, conductivity, etc. that may be important for specific applications. Moreover, the fact that the alkali to Ga and/or In ratio can be significantly greater than one is expected to result in increased mobility of the alkali modifier and, hence, improved conductivity of such glasses. Moreover, with alkali instead of alkaline earth as a modifier, stable selenogermanate glasses can be made with GeSe₂ contents as low as 50%, resulting in a significantly higher modifier content and, hence, further increase in conductivity.

This disclosure relates to selenogermanate, selenogallo- or selenoindo-germanate glasses that are modified by alkali metals, for example, Na or Li and, as such, are characterized by high alkali ion mobility or conductivity. Ionic conducting chalcogenide glasses have potential application as an electrolyte medium for solid state batteries. This disclosure also relates to Ga- or In-containing chalcogenide glasses based on GeSe₂ that are modified by the presence of one or more alkali metals, particularly Na and Li. This disclosure also relates too infrared transmitting glasses that could be used in applications ranging from infrared windows and waveguiding fibers to luminescent materials when doped with an appropriate rare earth or transition metal.

One embodiment is a glass composition comprising in mole percent:

-   -   45 to 99 percent GeX₂;     -   0 to 50 percent Ga₂X₃, In₂X₃, or a combination thereof; and     -   0.5 to 50 percent M₂X, wherein M is an alkali metal, wherein X         is Se, S, Te or a combination thereof, wherein at least 50 mole         percent of the total X is Se, and wherein the X content is in         the range of from 70 to 130% of the stoichiometric amount.

One embodiment is a glass composition comprising in mole percent:

-   -   45 to 99 percent GeSe₂;     -   0 to 50 percent Ga₂Se₃, In₂Se₃, or a combination thereof; and     -   0.5 to 50 percent M₂Se, wherein M is an alkali metal, and         wherein the Se content is in the range of from 70 to 130% of the         stoichiometric amount.

One embodiment is a glass composition comprising in mole percent:

-   -   45 to 99 percent GeX₂;     -   0 to 50 percent Ga₂X₃, In₂X₃, or a combination thereof; and     -   0.5 to 50 percent M₂X+RX, wherein M is an alkali metal, wherein         X is Se, S, Te or a combination thereof, wherein at least 50         mole percent of the total X is Se, wherein R is an alkaline         earth metal, and wherein the X content is in the range of from         70 to 130% of the stoichiometric amount.

One embodiment is a glass composition comprising in mole percent:

-   -   45 to 99 percent GeSe₂;     -   0.5 to 50 percent Ga₂Se₃, In₂Se₃, or a combination thereof; and     -   0.5 to 50 percent M₂Se, wherein M is an alkali metal, and         wherein the Se content is in the range of from 70 to 130% of the         stoichiometric amount.

Additional features and advantages of the invention will be set forth in the detailed description which follows, and in part will be readily apparent to those skilled in the art from the description or recognized by practicing the invention as described in the written description and claims hereof.

It is to be understood that both the foregoing general description and the following detailed description are merely exemplary of the invention, and are intended to provide an overview or framework for understanding the nature and character of the invention as it is claimed.

DETAILED DESCRIPTION

Reference will now be made in detail to various embodiments of the invention.

One embodiment is a glass composition comprising in mole percent:

-   -   45 to 99 percent GeX₂;     -   0 to 50 percent Ga₂X₃, In₂X₃, or a combination thereof; and     -   0.5 to 50 percent M₂X, wherein M is an alkali metal, wherein X         is Se, S, Te or a combination thereof, wherein at least 50 mole         percent of the total X is Se, and wherein the X content is in         the range of from 70 to 130% of the stoichiometric amount.

One embodiment is a glass composition comprising in mole percent:

-   -   45 to 99 percent GeSe₂;     -   0 to 50 percent Ga₂Se₃, In₂Se₃, or a combination thereof; and     -   0.5 to 50 percent M₂Se, wherein M is an alkali metal, and         wherein the Se content is in the range of from 70 to 130% of the         stoichiometric amount.

One embodiment is a glass composition comprising in mole percent:

-   -   45 to 99 percent GeX₂;     -   0 to 50 percent Ga₂X₃, In₂X₃, or a combination thereof; and     -   0.5 to 50 percent M₂X+RX, wherein M is an alkali metal, wherein         X is Se, S, Te or a combination thereof, wherein at least 50         mole percent of the total X is Se, wherein R is an alkaline         earth metal, and wherein the X content is in the range of from         70 to 130% of the stoichiometric amount.

One embodiment is a glass composition comprising in mole percent:

-   -   45 to 99 percent GeSe₂;     -   0.5 to 50 percent Ga₂Se₃, In₂Se₃, or a combination thereof; and     -   0.5 to 50 percent M₂Se, wherein M is an alkali metal, and         wherein the Se content is in the range of from 70 to 130% of the         stoichiometric amount.

In one embodiment, the (Ga and/or In)/R ratio is greater than 1. Having this ratio greater than 1 may provide rare-earth “declustering”. In another embodiment, the alkali to Ga and/or In ratio is greater than 1. Having this ratio greater than 1 may provide increased mobility of the alkali modifier and, hence, improved conductivity of such glasses.

The glass composition according to some embodiments, comprises 45 to 99 mole percent GeSe₂, for example, 45 or greater percent GeSe₂, for example, 50 or greater percent GeSe₂, for example, 55 or greater percent GeSe₂, for example, 60 or greater percent GeSe₂, for example, 65 or greater percent GeSe₂, for example, 70 or greater percent GeSe₂, for example, 71 or greater percent GeSe₂, for example, 72 or greater percent GeSe₂, for example, 73 or greater percent GeSe2, for example, 74 or greater percent GeSe₂, for example, 75 or greater percent GeSe₂, for example, 76 or greater percent GeSe₂. The amount of GeSe₂ can be any numerical value in the range of from 45 to 99 mole percent, for example from 50 to 75 mole percent.

In one embodiment, the glass composition comprises more than one alkali metal. In some embodiments, the alkali metal is Na, K, Li, Cs, or combinations thereof. In some embodiments, the alkali metal is Na, Li, or a combination thereof.

The glass composition can comprise 0.5 to 50 mole percent Ga₂Se₃, In₂Se₃, or a combination thereof, for example, 0.5 or greater percent Ga₂Se₃, In₂Se₃, or a combination thereof, for example, 1 or greater percent, for example, 2 or greater percent, for example, 3 or greater percent, for example, 4 or greater percent, for example, 5 or greater percent, for example, 6 or greater percent, for example, 7 or greater percent, for example, 8 or greater percent, for example, 9 or greater percent, for example, 10 or greater percent, for example, 11 or greater percent, for example, 12 or greater percent, for example, 13 or greater percent, for example, 14 or greater percent, for example, 15 or greater percent, for example, 16 or greater percent, for example, 17 or greater percent, for example, 18 or greater percent, for example, 19 or greater percent, for example, 20 or greater percent, for example, 21 or greater percent, for example, 22 or greater percent, for example, 23 or greater percent, for example, 24 or greater percent, for example, 25 or greater percent, for example, 26 or greater percent, for example, 27 or greater percent, for example, 28 or greater percent, for example, 29 or greater percent, for example, 30 or greater percent, for example, 31 or greater percent, for example, 32 or greater percent, for example, 33 or greater percent, for example, 34 or greater percent, for example, 35 or greater percent, for example, 36 or greater percent, for example, 37 or greater percent, for example, 38 or greater percent, for example, 39 or greater percent, for example, 40 or greater percent, for example, 41 or greater percent, for example, 42 or greater percent, for example, 43 or greater percent, for example, 44 or greater percent, for example, 45 or greater percent. The amount of Ga₂Se₃, In₂Se₃, or a combination thereof can be any numerical value in the range of from 0.5 to 50 mole percent, for example, 1 to 50 mole percent, for example, 2 to 50 mole percent, for example, 3 to 50 mole percent, for example, 4 to 50 mole percent, 5 to 50 mole percent, for example, 5 to 45 mole percent, for example, 5 to 40 mole percent, for example, 5 to 35 mole percent. The glass in one embodiment comprises Ga₂Se₃and not In₂Se₃. The glass in one embodiment comprises In₂Se₃and not Ga₂Se₃.

The glass composition can further comprise one or more rare earth dopants, for example, 0 to 10 mole percent of the rare earth dopants, for example, greater than 0 to 10 mole percent of the rare earth dopants, for example, 0.5 to 10 mole percent of the rare earth dopants, for example, 1 to 10 mole percent of the rare earth dopants, for example, 1 to 9 mole percent of the rare earth dopants. The amount of rare earth dopants can be any numerical value in the range of from 0 to 10 mole percent.

The glass composition according to one embodiment comprises 0.5 to 50 percent M₂Se, for example, 1 or greater percent, for example, 2 or greater percent, for example, 3 or greater percent, for example, 4 or greater percent, for example, 5 or greater percent, for example, 6 or greater percent, for example, 7 or greater percent, for example, 8 or greater percent, for example, 9 or greater percent, for example, 10 or greater percent, for example, 11 or greater percent, for example, 12 or greater percent, for example, 13 or greater percent, for example, 14 or greater percent, for example, 15 or greater percent, for example, 16 or greater percent, for example, 17 or greater percent, for example, 18 or greater percent, for example, 19 or greater percent, for example, 20 or greater percent, for example, 21 or greater percent, for example, 22 or greater percent, for example, 23 or greater percent, for example, 24 or greater percent, for example, 25 or greater percent, for example, 26 or greater percent, for example, 27 or greater percent, for example, 28 or greater percent, for example, 29 or greater percent, for example, 30 or greater percent, for example, 31 or greater percent, for example, 32 or greater percent, for example, 33 or greater percent, for example, 34 or greater percent, for example, 35 or greater percent, for example, 36 or greater percent, for example, 37 or greater percent, for example, 38 or greater percent, for example, 39 or greater percent, for example, 40 or greater percent, for example, 41 or greater percent, for example, 42 or greater percent, for example, 43 or greater percent, for example, 44 or greater percent, for example, 45 or greater percent. The amount of Ga₂Se₃, In₂Se₃, or a combination thereof can be any numerical value in the range of from 0.5 to 50 mole percent, for example, 1 to 50 mole percent, for example, 2 to 50 mole percent, for example, 3 to 50 mole percent, for example, 4 to 50 mole percent, 5 to 50 mole percent, for example, 5 to 45 mole percent, for example, 5 to 40 mole percent, for example, 5 to 35 mole percent. The amount of M₂Se can be any numerical value in the range of from 0.5 to 50 mole percent.

In some embodiments, the Se content is in the range of from 70 to 130% of the stoichiometric amount. “% excess Se”, in Table 2, refers to the amount of Se in excess of the stoichiometric amount. The latter is the amount of Se when the components are Na₂Se, Ga₂Se3 and GeSe₂ but in chalcogenide glasses, one can move off stoichiometry. Example 10 is an example of where the Se content is 10% less than the stoichiometric amount.

The glass, in some embodiments, is transparent in the infra red spectrum.

Significant expansion of the glassforming region of alkali selenogermanate glasses allows for greater flexibility in tailoring glass properties such as characteristic temperatures (e.g. T_(g)), thermal expansion coefficient, refractive index, etc. that may be important for specific applications. Moreover, as noted above, the fact that the Ga and/or In to alkaline earth ratio is typically greater than one results in the efficient dispersal of rare earth dopants and, hence, improved luminescence.

The exemplary glasses were all prepared using typical chalcogenide glass melting/forming procedures. 10 g batches of elements (Na, Ga, Ge, Se) were loaded into fused silica ampoules in a N₂-filled glovebox. The fused silica ampoules were coated on the inside surface with a thin silicon film. The ampoules were evacuated to ˜10⁻⁵ Torr, flame sealed and then heated to ˜950° C. in a rocking furnace. After melting, the ampoules were quenched in room temperature water to convert the selenide melts to glass.

Another way to minimize/eliminate reaction between silica and the alkali in the batch is to use standard practices to make a precursor material (either glass or sometimes polycrystalline) whose composition is that of the final desired one minus the Na₂Se fraction. The precursor material is then powdered, mixed with the appropriate amount of Na₂Se (or other alkali selenide), loaded into a carbon crucible, for example, vitreous C that is contained within a silica ampoule. The latter assembly is evacuated, sealed, heated in a furnace (not a rocking one as then the molten contents might spill out) to melt the batch, and then quenched to form the glass.

Exemplary glass compositions are tabulated below, with the first rows expressing the composition in terms of the molar percentages of the various selenide components and with the second rows expressing the composition in terms of atomic percent. Although the alkali metal in all cited examples is Na, analogous glasses are to be expected when Na is replaced by Li or Cs. The glass transition temperature (T_(g)) and the onset of crystallization (T_(x)) were measured by differential scanning calorimetry (DSC).

Exemplary glass compositions are shown in Tables 1-3.

TABLE 1 Example 1 2 3 4 5 6 mol % Na₂Se 5 20 7.5 32.5 15 20 Ga₂Se₃ 20 5 32.5 7.5 35 30 GeSe₂ 75 75 60 60 50 50 atomic % Na 2.94 12.9 4.11 20.64 8.11 11.1 Ga 11.77 3.23 17.81 4.76 18.92 16.67 Ge 22.06 24.19 16.44 19.05 13.51 13.89 Se 63.23 59.68 61.64 55.56 59.46 58.34 T_(g) 350 250 354 250 365 378 T_(x) 457 300 446 352 445 447

TABLE 2 Example 7 8 9 10 11 mol % Na₂Se 10 25 40 7.5 15 Ga₂Se₃ 15 0 0 32.5 25 GeSe₂ 75 75 60 60 60 % excess Se 0 0 0 −10 0 Na 6.06 16.67 26.67 4.38 8.57 Ga 9.09 0 0 18.98 14.29 Ge 22.73 25 20 17.52 17.14 Se 62.12 58.33 53.33 59.12 60

TABLE 3 Example 12 13 14 15 16 17 mol % Na₂Se 5 7.5 15 5 7.5 15 Ga₂Se₃ 20 32.5 35 20 32.5 35 GeS₂ 1.26 1.24 3.76 50 50 50 GeSe₂ 73.74 58.76 46.24 25 10 atomic % Na 2.94 4.11 8.11 2.94 4.11 8.11 Ga 11.76 17.81 18.92 11.76 17.81 18.92 Ge 22.06 16.44 13.51 22.06 16.44 13.51 S 0.74 0.68 2.03 29.41 27.4 27.03 Se 62.5 60.96 57.43 33.82 34.25 32.43 appearance dk red dk red dk red orange orange orange glass glass glass glass glass glass Tg 346 350 346 359 380 396 Tx 447 447 448 497 493 508

It will be apparent to those skilled in the art that various modifications and variations can be made to the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention cover the modifications and variations of this invention provided they come within the scope of the appended claims and their equivalents. 

What is claimed is:
 1. A glass composition comprising in mole percent: 45 to 99 percent GeX₂; 0 to 50 percent Ga₂X₃, In₂X₃, or a combination thereof; and 0.5 to 50 percent M₂X+RX, wherein M is an alkali metal, wherein X is Se, S, Te or a combination thereof, wherein at least 50 mole percent of the total X is Se, wherein R is an alkaline earth metal, and wherein the X content is in the range of from 70 to 130% of the stoichiometric amount. 